What is your production data telling you?
MIO, included in GI4, helps you analyse downtime, quality and energy use. Its dashboards follow your lines and connect settings with results.
Let's talk about your plant
The questions on this page
- “The speed dropped to zero: is it a fault?”Compare settings, measurements and operating steps
- “How are the lines doing right now?”Check your lines on one page
- “We have 11,594 rejects: where do they come from?”Find the tests producing the most rejects
- “I need the data for every piece, in Excel.”Export measurements for every part
- “How much does this production run consume?”Compare consumption with production
- “And who maintains these dashboards in five years’ time?”Dashboards built on Grafana
The problem
“The speed dropped to zero: is it a fault?”
Compare settings, measurements and operating steps
One chart shows set values, measured values and the machine’s operating step. See what was happening at the same moment.
In a real case, ventilation dropped to zero while material was being discharged. Read alongside the operating step, the drop was expected behaviour, rather than a fault.
The problem
“How are the lines doing right now?”
Check your lines on one page
The home page shows your plant’s lines, machines, states and production. Open the detail you need from there.
We start with standard dashboards and add views for the needs of your machines.
The problem
“We have 11,594 rejects: where do they come from?”
Find the tests producing the most rejects
The chart separates good and rejected parts for each test. In a real case, one test accounted for 8,287 of 11,594 rejects: about 71%.
Tests with no results are visible too. Someone who knows the machine can check whether they are deliberately excluded or need attention.
The problem
“I need the data for every piece, in Excel.”
Export measurements for every part
On machines that collect data each cycle, you get one row per part: result, measurements, limits, tolerances and any test override.
Export the table as CSV and open it in Excel. Test charts show measurements and limits over time, with a shared pointer for comparison.
The problem
“How much does this production run consume?”
Compare consumption with production
Where measurements are available, GI4 records power in kW and energy in kWh, by machine, cycle and period. It can also collect water, air and chemical consumption.
Compare data before and after a change or between recipes. Check, for example, how much water is used per kilogram produced and whether a new rinse reduces consumption.
The problem
“And who maintains these dashboards in five years’ time?”
Dashboards built on Grafana
MIO uses Grafana, with dashboards developed by GEM for your plant. Your company can learn to modify and extend them.
Alongside GI4 data, you can connect other compatible company sources. Active alarms and statistics by code and period are also available.
At a glance
- Home page designed around the plant, standard and custom screens
- Charts crossing settings, measurements and machine steps
- Good and rejected parts per test, test trends
- Per-piece data exportable to CSV
- kW, kWh and process consumption per machine
- Active alarms and statistics
Other topics
OEE and downtime Find production losses: times, stops and causes.
Recipes and parameters Retrieve recipe versions and compare them with the machine.
Batches and traceability Compare production runs and start from a previous batch.
Connecting machines and systems Connect machines and business systems, with data kept in-house.
Operators and access Identify operators and trace their changes.
Let’s start with your machines.
Tell us what you want to improve. Together, we check which data we can collect and how to connect your plant before preparing a quote.
- 8plants in operation
- 4industries
- 28machines connected in the largest installation, across 11 lines